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Kodak Home Pageon InternetIntranetTable of Contents© Eastman Kodak Company, 1999{ServiceManual}{Production}{KodakServiceSupport}Publication No. SM4530

SERVICE MANUAL10 30APR96 – SM4530-1Installing the THERMAL FUSE ASSEMBLY[1] Do the replacement procedure for the THERMALFUSE ASSEMBLY in reverse order.

Replacements and InstallationsSM4530-1 – 30APR96 11Replacing the LAMP MODULE RECEPTACLEWarningDangerous Voltage[1] Disconnect the main power.[2] Do th

SERVICE MANUAL12 30APR96 – SM4530-1Replacing the CYCLE SOLENOID ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacement p

Replacements and InstallationsSM4530-1 – 30APR96 13Replacing the MECHANISM ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the re

SERVICE MANUAL14 30APR96 – SM4530-1Installing the MECHANISM ASSEMBLYImportantTo insert the SELECT BUTTON into the hole in the SELECT LEVER when instal

Replacements and InstallationsSM4530-1 – 30APR96 15Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLYWarningDangerous Voltage[1] Disconnect the

SERVICE MANUAL16 30APR96 – SM4530-1[12] Remove the LIGHT BAFFLE.[13] Remove the NUT from the LIFT LEVER SHAFT.[14] Remove the LIFT LEVER and SHAFT.[15

Replacements and InstallationsSM4530-1 – 30APR96 17[20] Remove the 2 SCREWS from the CYCLESOLENOID.[21] Remove the CYCLE SOLENOID.[22] Slide the PLUNG

SERVICE MANUAL18 30APR96 – SM4530-1Replacing the LAMP SOCKET TERMINAL ASSEMBLY, N.P.WarningDangerous Voltage[1] Disconnect the main power.[2] Remove t

Replacements and InstallationsSM4530-1 – 30APR96 19Replacing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models[1] Disconnect the main power.[2] Remove

2 30APR96 – SM4530-1PLEASE NOTE The information contained herein is based on the experience and knowledge relating to thesubject matter gained by Eas

SERVICE MANUAL20 30APR96 – SM4530-1CautionThe TABS could break.[3] Bend the 3 TABS of the LAMP BRACKET ASSEMBLY.[4] Lift the top of the LAMP BRACKET A

Replacements and InstallationsSM4530-1 – 30APR96 21Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus ModelWarningDangerous Voltage[1] Disconnect the

SERVICE MANUAL22 30APR96 – SM4530-1Replacing the AUTO-FOCUS SWITCH ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the replacemen

Replacements and InstallationsSM4530-1 – 30APR96 23Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus ModelsWarningDangerous Voltage[1] Disconnect the ma

SERVICE MANUAL24 30APR96 – SM4530-1[17] Remove the FOCUS MOTOR BRACKET ASSEMBLY.[18] Push the RACK LEVER away from the FOCUS SHAFT ASSEMBLY.[19] Remov

Replacements and InstallationsSM4530-1 – 30APR96 25[12] Remove the FOCUS MOTOR BRACKET ASSEMBLY.[13] Remove the FOCUS SHAFT ASSEMBLY.Installing the FO

SERVICE MANUAL26 30APR96 – SM4530-1Section 2: AdjustmentsAdjustment SpecificationUse T-BAR TL-3003 to bend the CYCLE LEVER to adjust the CYCLE SOLENOID

AdjustmentsSM4530-1 – 30APR96 27Adjustment SpecificationThis adjustment adjusts the strobe and timing of the INDEXER LEVER. Use TL-3000. The gate edg

SERVICE MANUAL28 30APR96 – SM4530-1Adjusting the SLIDE LIFT LEVER MANUALWarningDangerous Voltage[1] Disconnect the main power.ImportantThe older style

AdjustmentsSM4530-1 – 30APR96 29Adjusting the SLIDE LIFT LEVER POWERWarningDangerous Voltage[1] Disconnect the main power.ImportantThe older style MEC

SM4530-1 – 30APR96 3Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Adjusting the ZERO POSITION SWITCH.

SERVICE MANUAL30 30APR96 – SM4530-1Adjusting the ZERO POSITION SWITCHImportantIt is necessary to make a 5/16 in. WRENCH to do thisadjustment. See the

AdjustmentsSM4530-1 – 30APR96 31Adjusting the Focus Light Path - Auto Focus ModelsWarningDangerous Voltage[1] Disconnect the main power.[2] Remove the

SERVICE MANUAL32 30APR96 – SM4530-1Adjusting the NULLWarningDangerous Voltage[1] Disconnect the main power.[2] Do the removal for the LOWER HOUSING AS

AdjustmentsSM4530-1 – 30APR96 33Adjusting the PHOTOCELLWarningDangerous Voltage[1] Disconnect the main power.[2] Do the removal for the LOWER HOUSINGA

SERVICE MANUAL34 30APR96 – SM4530-1[12] Manually move the CLAMP PAD ASSEMBLY until the TAB is in the NULL position.WarningDangerous Voltage[13] Connec

AdjustmentsSM4530-1 – 30APR96 35Adjustment SpecificationUse TL-1744 to check that the CLAMP PAD ASSEMBLY moves forward and backward.Adjusting the CLAMP

SERVICE MANUAL36 30APR96 – SM4530-1Adjusting the DARK SHUTTER[1] Do the removal for the LOWER HOUSING.[2] Insert a thin SLIDE into the GATE MECHANISM;

LubricationSM4530-1 – 30APR96 37Section 3: Lubrication[1] Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector; see th

SERVICE MANUAL38 30APR96 – SM4530-1A091_0023HA

LubricationSM4530-1 – 30APR96 39A091_0022DA

SERVICE MANUAL4 30APR96 – SM4530-1Section 1: Replacements and InstallationsReplacing the LOWER HOUSING ASSEMBLYWarningDangerous Voltage[1] Disconnect

SERVICE MANUAL40 30APR96 – SM4530-1Section 4: ToolsThe LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LO

SpecificationsSM4530-1 – 30APR96 41Section 5: SpecificationsItem DescriptionElectrical Supply Standard U.S. Models: 110 - 125 V acJapan J Models: 100

SERVICE MANUAL42 30APR96 – SM4530-1Auto Focus System • After the initial focus adjustment, the auto-focus system willadjust for the difference in the

DiagnosticsSM4530-1 – 30APR96 43Section 6: DiagnosticsMAIN MOTOR VoltagesMAIN MOTOR PIN ColorsMAIN MOTOR PIN VoltagesPIN Color12 brown11 red10 violet9

SERVICE MANUAL44 30APR96 – SM4530-19-PIN SPECIAL APPLICATION PLUG9-PIN SPECIAL APPLICATION PLUGPHOTOCELL VoltagesPHOTOCELL VoltagesPINS Description1 a

DiagnosticsSM4530-1 – 30APR96 455-PIN REMOTE CORD PLUG Voltages5-PIN REMOTE PLUG VoltagesPIN Descriptionwhite Reversered Forwardyellow Commonbrown RAC

SERVICE MANUAL46 30APR96 – SM4530-1SMALL COMPONENT BOARD ASSEMBLY 256809 VoltagesDescription Component RED +, BLACK - VoltageTIMER Circuit CR3 + to -

DiagnosticsSM4530-1 – 30APR96 47Voltage Specifications - General PartsPower, Illumination, and Cooling MalfunctionsPart Procedure VoltageFOCUS MOTOR No

SERVICE MANUAL48 30APR96 – SM4530-1Slide Transport MalfunctionsMalfunction CheckForward and reverse do not operate using theFRONT PANEL BUTTONS or REM

DiagnosticsSM4530-1 – 30APR96 49The projector does not change cycles whenusing a DISSOLVE CONTROL; the REMOTECONTROL and CONTROL PANEl BUTTONSoperate

Replacements and InstallationsSM4530-1 – 30APR96 5Replacing the FAN SHAFT ASSEMBLYWarningDangerous Voltage[1] Disconnect the main power.[2] Do the rep

SERVICE MANUAL50 30APR96 – SM4530-1TIMER does not operate 1. Check the VARIABLE RESISTOR forcorrect operation and install a new part ifnecessary.2. Mo

DiagnosticsSM4530-1 – 30APR96 51Focus MalfunctionsMalfunction CheckNo manual focus 1. Check the FOCUS SHAFT SPRING for thecorrect tension.2. Check the

SERVICE MANUAL52 30APR96 – SM4530-1No auto-focus 1. Check that the AUTO-FOCUS DEFEATSWITCH is in the “ON” position.2. Check that the MAIN PROJECTION L

DiagnosticsSM4530-1 – 30APR96 53AUTO FOCUS MOTOR operates continually 1. Install the TARGET SLIDE TL-3002 in theGATE MECHANISM.2. Check that the align

Printed in U.S.A. • sm4530_1.fmEASTMAN KODAK COMPANYRochester, NY 14650Kodak, Ektagrphic,andWratten are tradmarks.

SERVICE MANUAL6 30APR96 – SM4530-1[11] Lift the BLOWER COVER ASSEMBLY up.[12] Remove the 3Hex 1/4 in. SCREWS from the MOTOR.[13] Lift the MOTOR until

Replacements and InstallationsSM4530-1 – 30APR96 7Installing the FAN SHAFT ASSEMBLYImportantWhen installing the FAN and MECHANISM BELTS, install the M

SERVICE MANUAL8 30APR96 – SM4530-1Installing the MOTORImportantWhen installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MO

Replacements and InstallationsSM4530-1 – 30APR96 9Installing the WORM PULLEY and MECHANISM BELTImportantWhen installing the FAN and MECHANISM BELTS, i